Be Energy : Solutions Batteries Plus
LEAD-ACID BATTERIES
How much does a regenerated battery cost?
The cost of a regenerated battery: a profitable investment
Investing in a regenerated battery rather than a new one is an increasingly popular decision. Not only is it good for your budget, but it also has a positive impact on the environment. The principle is simple: using electrochemical processes (such as desulfation), the capacity and lifespan of a used battery are restored.
According to ADEME, regenerating a battery saves 30 to 70% compared to the price of a new one, while extending its life by 2 to 5 years on average. It is an effective solution that also reduces the amount of dangerous waste.
Which batteries can be regenerated?
Regeneration is possible for several types of batteries:
- Traction batteries (forklifts, aerial work platforms): regeneration can reduce costs by 40 to 70% compared to the price of a new battery.
- Stationary batteries (inverters, data centers): expect savings of 40 to 60% depending on capacity and initial condition.
- Starter batteries (trucks, heavy goods vehicles): a new battery generally costs €100 to €200, whereas regeneration can halve the cost to around €50 to €120.
Please note that regeneration has its limits. Batteries that are too damaged or whose plates are melted are unfortunately not recoverable.
Starter batteries
Traction Batteries
Stationary batteries
Regenerated battery vs. new battery: a price difference that makes all the difference
The cost of a new battery can be very high.
For example, a lead-acid battery for a forklift truck costs between €4,000 and €10,000.
For lithium-ion batteries, prices can rise to €15,000 or €20,000.
In contrast, a regenerated battery is much more affordable.
Prices are generally 30 to 70% cheaper, or around €2,500 to €3,500 for an equivalent traction battery.
Let’s take a concrete example to illustrate this:
- New 48V/500Ah battery: €6,000
- Regenerated battery: between $2,200 and $3,500
- Your immediate savings: up to $3,800
As a bonus, this approach avoids the burial of approximately 300 to 500 kg of lead and sulfuric acid, which is a significant gesture for the planet.
Which factors affect the price of a regeneration?
The final cost of regeneration depends on several factors, including:
Technology
Lead-acid batteries are the most common and are easily regenerated. Lithium-ion batteries, although more complex (the BMS must be balanced and cells replaced), can be regenerated for 40 to 60% of the price of a new battery. NiMH battery regeneration is rarer and less reliable.
Capacity and format
A small 12V/200Ah stationary battery costs between €150 and €250 to regenerate, while a large forklift battery (48V/625Ah) will cost between €2,500 and €4,000.
Initial condition
Regeneration is only effective if the battery retains at least 50% of its nominal capacity. This is why a diagnosis is essential.
Once regenerated, a battery can regain 80 to 95% of its initial capacity and its service life is extended by 70 to 100%. This represents an excellent return on investment.
Total cost of ownership (TCO): a long-term view
When comparing new and remanufactured products, it is important to look beyond the purchase price. It is the total cost of ownership (TCO) that gives a true picture of profitability.
Studies by the CEA and ADEME prove it: the TCO of a reconditioned battery is reduced by 40 to 60%, a compelling argument for businesses.
In conclusion: how much does a regenerated battery really cost?
On average, a remanufactured battery is half the price of a new one. The exact cost will depend on the technology, initial condition, and capacity of the battery, but the cost savings are consistent. In addition to the direct savings, you benefit from a 40-60% reduction in TCO and a positive environmental impact.
To find out if your batteries are eligible for regeneration, the first step is to have our specialized technicians perform a thorough battery diagnosis. This diagnosis will allow you to know the exact costs and potential savings associated with the process.